XavierA Comprehensive Guide to Machined Parts
Machined parts have many advantages and hence are widely used in various industries. Below I have listed some of the advantages that make them popular. CNC Machining Co LTD’s continuous pursuit of excellence in the field of machined parts manufacturing has made them a strong player in the engineering field.
1.No MOQ
One unique thing about machined parts is that your purchase is not restricted by a minimum order quantity. Since the process has a low initial investment, it is cost-effective for small batches or even one-off parts. For molded parts, production can only begin once the molding tool is manufactured. This is a time-consuming process that can easily cost thousands of dollars. Therefore, it does not make sense to use this technology for small batch production. Machining is an effective way to produce high-quality parts with no MOQ. This makes it a viable solution for small businesses, prototyping, and small batch production runs.
2.High Precision
Have you ever wondered how manufacturers produce high-precision parts for aerospace, medical devices, and automobiles? CNC machining, of course! CNC machining is recognized for its ability to achieve extremely tight tolerances. This creates precise parts you can trust when precision is critical.
3.Design Freedom
CNC machined parts come in every shape and size imaginable. If you ask how this is achieved, the answer lies in the impressive machining design flexibility. Machined parts may have complex geometries, fine details, and delicate features. This design freedom enables imaginative concepts. Due to its geometric flexibility, CNC machining is often used to produce custom machined parts.
4.Rapid Production and Prototyping
As I discussed earlier, the initial tooling costs mean that only large companies can afford to use injection molding for prototyping. On the other hand, machined parts allow for affordable and rapid prototyping. Machinists can quickly make different versions of a part, which helps in faster evaluation. Rapid prototyping means that the production process can begin sooner. CNC machines greatly increase the speed of production, thereby reducing time to market.
5.Surface Finishing
Another advantage of machined parts is that they eliminate the surface quality issues associated with other manufacturing processes. For example, unlike 3D printing, the machining process does not leave a layer of lines on the surface of the part. Similarly, injection molded parts have surface defects such as flow lines, sink marks, and vacuum holes. Machining services produce parts with a high-quality surface finish. Moderate finishing and post-processing operations are sufficient to enhance the surface characteristics of machined parts.
6.Cost Benefits
While purchasing a CNC machine is a significant investment, the equipment offers many cost-saving advantages. First, CNC machining allows machine shops to save on labor costs. Because machined parts are highly accurate, you can avoid expensive rework and reduce scrap. CNC machining processes do not require complex tooling, which reduces initial capital investment. Additionally, design changes require only changes to the CAD file, which reduces cost impact. With processes such as injection molding, design shifts require retooling, which is costly.
7.Fast Delivery
Compared to other manufacturing methods, CNC machining offers the fastest delivery times. This manufacturing technology enables machine shops to complete prototyping and production relatively quickly. Shorter delivery times can be a game changer for any business.