Xavier's New Project Design Verification - Rapid Prototyping Service

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Screw compressor prototype
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Xavier offers a wide range of Rapid Manufacturing services that support our customers through each stage of the product introduction cycle: research and development, rapid prototyping, pre-production, testing, and market introduction.

Our main rapid manufacturing process flow

3D printing service

3D printing service

Provide services for new project structural design verification and small batch trial production. It is an excellent fast solution that can quickly iterate product design, verification, modification, and enter the market for sale.

We offer the following Additive Manufacturing technologie
  • Fused Deposition Modeling

  • Stereo-lithography

  • Selective Laser Sintering

  • Selective Laser Melting

  • DLP Printing

  • Multi Jet Fusion

 
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CNC machining services

CNC machining services

CNC machining can well make up for the shortcomings of 3D printing and silicone overmolding. It can realize the production of complex geometric parts with 6-level tolerance requirements, and can be delivered in as little as 7 days.

We offer the following CNC machining services
  • 5 axis CNC milling

  • 4 axis CNC milling

  • 3 axis CNC Milling

  • Horizontal CNC Milling

  • CNC turning and milling

  • Swiss Turning Machining

 
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Silicone overmolding services

Silicone overmolding services

Silicone overmolding, also known as vacuum injection molding, requires the use of silicone molds. Use the product prototype (such as SLA or prototype processing) to make a silicone mold in a vacuum state, and cast it with PU material in a vacuum state to clone the same replica as the product prototype.

Silicone overmolding materials
  • ABS

  • PC

  • PP

  • PMMA

  • PVC

  • Rubber

 
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Prototyping is an effective way to handle complex design verification and pre-production testing before batch machining and manufacturing

We implement an efficient, accurate and cost-effective production process in-house, and our engineering team will review every project and analyze your design. and cater to your specific needs to ensure you get the most efficient processing technology in terms of budget, time and materials.

Wire
3000000 +

Mass production

1500 +

Provide plan

Loved by

0 +
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  • Structural verification
  • Design Optimization
  • Small batch trial production
  • Structural finalization
  • Mass production
  • Cost optimization
mass production
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SLA 3D printing

Stereolithography (SLA)

A laser is used to solidify various liquid resins into solid structures. SLA produces parts with high precision, smooth and detailed surface finish. The wide selection of SLA materials makes it suitable for most use-case scenarios, especially prototyping.

Extremely high precision

Extremely high precision

Parts are often<br>brittle

Parts are often
brittle

  • Processing accuracy: ±0.1mm/100mm
  • Minimum feature size: 0.2mm, layer thickness: 0.1mm
  • Maximum whole piece molding size: 800*800*450mm
  • Product material: SLA 3D printing can only be liquid photopolymer Such as 9400 resin, Lasty-R resin, high toughness resin 8220, black resin TOP31B, transparent resin, translucent resin.

MJF 3D printing

Multi Jet Fusion (MJF)

Unique technology and proprietary PA12 material are used to create strong components with high dimensional accuracy. Since no support structures are required and less surface preparation is required, the technology is ideal for functional prototypes and low-volume or even complex parts.

Good mechanical properties

Good mechanical properties

Extremely high quality

Extremely high quality

  • Dimensional accuracy: ±0.3%, lower limit: ±0.3MM
  • Maximum whole piece molding size: 380x 284 x 380MM
  • Recommended minimum size: 0.8mm, wall thickness: 1mm
  • Layer thickness: approx. 0.08 mm
  • Material: HP PA 12 (nylon 12), glass filled HP PA 12
  • Surface treatment options: grinding, spraying, electroplating, vapor fusion polishing, etc.
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SLS 3D printing

Selective laser sintering technology(SLS)

SLS is a powder-based 3D printing technology that uses lasers to fuse layers of material into the final part.

Wide range of materials

Wide range of materials

High surface roughness

High surface roughness

  • Processing accuracy: ±0.2mm/100mm
  • Maximum whole piece molding size: 380*380*350mm
  • Layer thickness: 0.1mm Minimum size features: 0.5mm
  • Post-processing: sandblasting, dyeing, spraying, electroplating, etc.
  • Product materials: SLS material nylon (FS3300PA) is solid powder, nylon + glass fiber (FS3400GF) solid powder

SLM 3D printing

Selective Laser Melting (SLM)

During the processing, a laser is used to completely melt the powder and cool it into shape without the need for a binder. Offering great design freedom and advanced material properties, it is particularly suitable for high-end applications.

High strength & durability

High strength & durability

Limited surface quality

Limited surface quality

  • Maximum size: 280 x 280 x 350mm
  • Accuracy: ±0.06%
  • The lower limit is: ±0.2 mm
  • Floor height: 0.035mm
  • Material: TC4,AlSi10Mg,316L,MS1
  • Post-processing: smooth grinding, polishing, sandblasting, spraying, etc.
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Silicone overmolding

A silicone mold is required. Use the product prototype (such as SLA or prototype processing) to make a silicone mold in a vacuum state, and cast it with PU material in a vacuum state to clone a replica that is identical to the product prototype.

High degree of restoration

High degree of restoration

Extremely low<br>cost

Extremely low
cost

  • Material: ABS, PC, PP, PMMA, PVC, rubber
  • Minimum wall thickness of parts: 0.5mm, optimal: 1.5mm~2.5mm.
  • Standard tolerance: ±0.2mm/100mm, the highest accuracy can reach: ±0.1mm.
  • Each mold can be copied at most 20 pieces, and if the parts require high quality (such as transparent or complex structures), one mold can only make 12 or even 10 castings.
  • Post-processing: sandblasting, painting, polishing, water-jet sand, pad printing, silk screen printing, UV coating, hot stamping, electroplating, laser engraving, frosted etching, etc.

Are you ready to start?

Start the mass production of your product

What They Say Our Clients About Us

Partner

The feedback they provide is invaluable. These reviews not only help us understand our customers' needs and expectations, but also guide improvements and optimization of products or services.

Alexa Loverty Alexa Loverty

Alexa Loverty

Chief designer

The sample has been received and it looks spectacular! In particular, the surface finishing is very nice and the finished piece feels wonderful in hand. We are very please with the result of your work. 

Alexa Loverty
Aileen Davis Aileen Davis

Aileen Davis

Manager

We did a quick build test of all versions and the looks, performance specs and functionality were good, and they worked just as well, as always. Delivery date no problem!

Aileen Davis
Hugh Saturation Hugh Saturation

Hugh Saturation

CEO

We placed our first order of 1500 stainless steel parts from Xavier and all parts of the sample were great, assembled correctly and we are very happy with the material and finish.

Hugh Saturation