Machining-of-impeller
impeller

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Years Experience

Trusted by many companies

About 5-Axis Machining

Ultra-Precise 5-Axis Machining Parts

5-axis milling is suitable for turbo blowers, turbochargers, valve bodies, blades, aviation structural parts, complex medical parts, strict X-detection internal quality inspection, small batch processing of raw materials, long-term demand and mass production provide cost Optimize plan.

ODM&OEM

Provide OEM&ODM orders with different MOQ requirements

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Xavier Cloud

Support RFQ and PO online management review.

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Process control

5-axis machining parts process control focus

For parts with complex structure, large amount of material removal, profile, straightness, coaxiality, full runout, position stiffness, dynamic balance, mechanical properties and other high requirements, there must be complete process control.

Process control

We have many cases of difficult five-axis machining projects, and every step from design to production completion ensures the feasibility of the process.

Process control

  • Material Performance Verification
  • Overall quenching
  • Internal Gravity Elimination
  • Electron beam welding
  • Dynamic balance G1
  • 3DCMM comparison
  • Complete FMEA, PFMEA

Convenience

Five-axis machining is suitable for pre-design verification and one-time machining of complex parts with high requirements.

Short time

5-axis milling does not require complex fixtures, and there will be no fixture interference due to production factors.

Features

5-axis milling can cut part geometries and complex shapes.

Advantage

The milling spindle can run close to the workpiece, effectively shortening the tool length, reducing vibration and deflection, increasing the cutting speed, and making the tool movement more compact.

5-axis machining of aluminum alloy impeller

In actual rotating operation, high demands are placed on centrifugal force and dynamic balance. They directly affect the service life of the bearing, running noise, and the highest limit speed.

Process technology

The cutting performance of aluminum alloy is good, and there is almost no cutting stress. For the CNC turning blank, 0.5MM is reserved on one side, and 5-axis milling inserts are reserved for the second CNC turning machining parts. Ensure that all cutting links take the axis center as the cutting coordinates.

Shape Image
Shape Image

materials

Available materials for 5-axis milling

We can provide instant quotes for over 50 types of metal and plastic machining, suitable for CNC machining of a wide variety of metals, for applications in a variety of industries. Ideal for one-off prototypes and end-use custom parts.

Aluminum

Aluminum

High machinability and ductility, good strength-to-weight ratio. Aluminum alloys have good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. Can be anodized.

Aluminum

Aluminum
Aluminum
Stainless steel

Stainless steel

High tensile strength, corrosion and temperature resistant. Stainless steel alloys have high strength, ductility, wear and corrosion resistance. They can be easily welded, machined and polished.

Stainless steel

Stainless steel
Stainless steel
Mild steel

Mild steel

High machinability and weldability, high stiffness. Mild steels are low-carbon metal alloys offering good mechanical properties, machinability and weldability at low cost. Can be carburized to increased hardness.

Mild steel

Mild steel
Mild steel
Copper

Copper

Excellent thermal and electrical conductivity Copper offers excellent thermal and electrical conductivity, it's often used for busbars, wire connectors, and other electrical applications. Copper has a glossy reddish-orange appearance.

Copper

Copper
Copper
Titanium

Titanium

Excellent strength to weight ratio, used in aerospace, automotive and medical industries. Titanium is a metal with excellent strength-to-weight ratio, low thermal expansion and high corrosion resistance that is sterilizable and biocompatible.

Titanium

Titanium
Titanium
Tool steel

Tool steel

Tool steel has high hardness and can maintain high hardness and red hardness at high temperatures, as well as high wear resistance and appropriate toughness. Tool steel is generally divided into carbon tool steel, alloy tool steel and high-speed tool steel.

Tool steel

Tool steel
Tool steel
Superalloy

Superalloy

Superalloys have excellent high-temperature strength, good oxidation resistance and hot corrosion resistance, good fatigue properties, fracture toughness and other comprehensive properties, and are mainly used in the aerospace and energy fields.

Superalloy

Superalloy
Superalloy
Brass

Brass

Brass has strong wear resistance, high strength and hardness, and strong resistance to chemical corrosion. Brass is often used to make wear-resistant parts such as valves and watch movements.

Brass

Brass
Brass
Alloy steel

Alloy steel

Alloy steel has special properties such as high strength, high toughness, wear resistance, corrosion resistance, low temperature resistance, high temperature resistance, and magnetism.

Alloy steel

Alloy steel
Alloy steel
Plastics

Plastics

Engineering plastics have excellent comprehensive properties, such as high rigidity, low creep, high mechanical strength, good heat resistance, and good electrical insulation. They can be used in harsh chemical and physical environments for a long time and can replace metals as engineering structural materials.

Plastics

Plastics
Plastics
Surface treatment parts

  • Plating

  • Oxidation

  • Spraying

5-axis milling surface finishes

Advantage

Improve your part’s performance by selecting high-quality surface finishes that enhance the roughness, hardness, chemical resistance and cosmetic features of your finished component.

Supporting services

We support high-quality surface treatment requirements, covering sandblasting, oxidation, electroplating, electrophoresis, baking paint, chemical conversion coating, passivation, polishing, blackening, QPQ, etc., and provide data such as film thickness, hardness, color, salt spray test, etc. Adhesion report.

Surface finishing service

Service

Maximum part size for 5-axis CNC milling

The more advanced of the milling machine family, 5-axis centers can produce parts with more complex geometries. These machines require fewer machine setups so they are more productive.

SizeMetric unitsImperial units
Max. part size for all materials950 x 650 x 650 mm37.4 x 25.59 x 25.59 in
Min. feature sizeØ 0.50 mmØ 0.019 in

Full closed-loop quality management

For inquiries or email: [email protected]

Get quality help

Demand analysis

Clarify the customer's project needs and create RFQ and PO. Customers can check the progress of all projects and individual parts at any time, and check the real-time production status of PO online.

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Process Control

Xavier adopts fully closed-loop process management, and MES automatically arranges production when there are differences in measurement data to avoid delivery delays.

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Supply Chain

Our supply chain must obtain the ISO9001 quality system certificate, and review the quality planning of the "Quality Manual", and sign a supply chain agreement after the review.

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Quality & Delivery

Online real-time query of measurement data, PO order traceability, material report, 3DCMM, surface treatment report, COC, packing list.

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Industry experience

We have professional R&D departments in the fields of optoelectronics, aerospace, energy, intelligent equipment and other fields.

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Project management

According to the technical characteristics of parts processing in different industries, match different needs and formulate the best solution.

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We have high standards for 5-axis milling

We manufacture your custom parts according to strict manufacturing standards and ensure all parts and processes adhere to the Xavier Standard. A thorough verification of these requirements is included in our inspection report that we ship with every order.

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  • Standard 1
    PO consistent

    We ensure that every part after machining is as specified in the PO as customer requirements.

  • Standard 2
    Quality check

    Prior to MP shipment to ensure that each part meets order specifications and Xavier standards.

  • Standard 3
    Require consistent

    Ensure conformance of parts and any required documentation prior to dispatching the order.